Sound Proof
AAC wall has an excellent Sound Transmission Class(STC) rating of 44.
Result: Virtually Soundproof Interiors!
- AAC Block Plant Separator
The separator is an important kind of AAC production equipment at the packaging Inquiry Form
section. BONA separator has much better separating performance and operation
experience for blocks and panels. The mature cakes that have been autoclaved will be conveyed to the elevator of the separator and then elevated to a place where the clamps can hold the first two layers of blocks/panels near the separating line. Then the adjacent blocks or panels will be separated by the operation oil cylinders and quide rods. After that. oil cylinders will returns to their original places. The elevator, together with the blocks/panels will descend for the separating of the second layer. When all the blocks/panels are separated. The elevator will return to its original position, and the blocks/panels will be moved away. Then the next separating cycle can be started
We use fully hydraulic transmission system, which comes with a two-level filtering system. In this separator, each pair of clamping device can be individually controlled so the clamping and separating position can be set as you wish. To exert proper clamping force on block and panel, you can adjust the clamp as per your need
In addition, the block/panel separating speed of the separator can also be adjusted. A normal separating cycle costs 6.5min, but our special designing can make it within 4.5min if you need to improve the production capacity
- AAC Blocks' Benefits and Advantages
AAC Benefits and Advantages
Thermal Insulation
Highest thermal rating in the industry..R30! Thus provides well insulated interiors, keeping out warm air in summers and cold air in winters.
AAC reduces Air Conditioning costs by 30%.Earthquake Resistant
Earthquake forces on structure are proportional to the weight of the building, hence AAC shows excellent resistance to the earthquake forces. Regions of high seismic activity like japan exclusively use AAC. It has been proven to withstand wind loads of category 5 tropical storms.
Floor Space Area
Use of thiner blocks(6" instead of 9" exterior walls) because of its excellent water barrier & insulation properties leads to an increase in floor space area between 3-5%
Fire Resistant
Best in class fire rating of 4 hours. The melting point of AAC is over 1600° C, more than twice the typical temperature in a building fire of 650° C.
Pest Control
Termites hate ACC ! Being made of a inorganic minerals, it does not promote growth of molds
Cost Saving
- Being light weight AAC drastically reduces the dead weight of the building, resulting in to the reduction in steel(up to 27%) and cement(up to 20%) structural cost savings.
- Being 8 times the size of clay brick, AAC wall construction involves 1/3rd the joints, thus an overall mortar saving up to 66%.
- Its automatic manufacturing process gives AAC an exceptional dimensional accuracy & smooth surfaces, eliminating need of three-coat plaster walls and allow for a final 6 mm skim coat(putty/POP).
Water Barrier
Its structure does not allow for capillary action making it impervious to water. Its water barrier properties are further enhanced by adding silicon based additives.
High Strength
High pressure steam-curing autoclaving process gives AAC unmatchable strength to weight ratio, Higher then even M 150 concrete, and far exceeds than Indian building Code requirements.
Energy Efficient
- AAC is 100% Green building material & is a walling material of a choice in LEED® certified buildings(ITC Centre, the highest rated green building has been built using AAC)
- AAC is most energy & resource efficient in the sense that it uses least amount of energy and material per m3 of product.
- Unlike brick manufacturing process which uses precious too layer agricultural soil, AAC uses Flysh (65% of its weight) thus provides the most constructive solution to the nation's fly-ash utilization problem.
- What raw material can be used for making the building brick?
Raw material can be sand, lime, fly ash, bonded silica sand, hilly sand, tailing sand, furnace slag, calcium carbide slurry, ore tailing slag, granulating slag, nickel iron slag, smelting slag, phosphogypsum, shale, volcanic ash, clay, coal gangue, kaolin clay, construction waste and other solid waste.
- What brick can the machine produce?
The machine can produce different brick type by changing the mould. Such as, solid brick, blind hole bricks, porous bricks, hollow blocks, small blocks, pavement bricks, firebricks and other different specifications of products.
- What capacity is the hydraulic press machine?
The annual production capacity can reach 30 million, 60 million and 90 million (based on standard bricks 240*115*53mm) respectively according to different machine.
- What is the strength of finished brick?
The strength of finished brick can reach 35Mpa. It can adjust the strength by changing the ratio of raw materials.
- What is the workshop area?
One set JYM-1280 brick press, the workshop area: 3000m2, the finished brick storage area: 10000m2.
Two sets JYM-1280 brick press, the workshop area: 3000m2, the finished brick storage area: 15000m2.
The area is different according to your raw material storage and finished brick storage.
- How many people do the production line need?
It needs 6-7 people for the whole production line.